5 Operational Ideas to Improve Warehouse Productivity

5 Operational Ideas to Improve Warehouse Productivity
Facebook
Twitter
LinkedIn
Print
Email

These days, we’re all obsessed with efficiency, and for good reason. Efficiency can help us maximize profits, cut back on mistakes, and even improve worker morale by creating a less stressful, safer work environment.

So, how can we maximize efficiency inside the warehouse? These five ideas are a great place to start.

When a process slows, or becomes disjointed, poor communication is often the culprit. Ensure that any communication shared between team members, or staff and the systems they use, contains all the information needed to complete the task at hand. The more times an employee has to go back and confer with another worker, or check for additional info in a warehouse management system, the more time and productivity is lost along the way.

Consider using barcodes or RFID technology to capture important information on individual SKUs. Doing so, will speed up your process and reduce instances of human error that can cause a chain reaction of negative events to occur. Further, automated data systems allow you to keep all your information up to date in a centralized location where it can be accessed by anyone as needed.

This point goes along with the last. When setup correctly, an automated data system will let you know when inventory for a particular item falls below a pre-defined level, alerting you to order more. This helps you avoid product shortages and ensures that fulfillment times are always met.

The time spent walking to, or moving between different areas of the warehouse, is referred to as travel time. You can reduce this time by optimizing pick routes, rearranging areas within your warehouse based on order of activity, or by investing in automated or robotic solutions that quickly move products from one part of the warehouse to another. The more travel time can be reduced, the more productive your operation will be.

Automation has been a reoccurring theme in this article, and two areas where it can really have a big impact on productivity are your packaging and shipping processes. If your employees spend a lot of time packaging items and preparing pallets for shipments, it may pay to look at the various automated solutions out on the market. Depending on your needs, you may want to incorporate automated boxing solutions, automated pallet wrapping machines, automated pallet measuring equipment, or even fully-integrated line systems. It’s easy to spend a lot of money in these areas, so make sure you do plenty of research into the various options available, and calculate your expected ROI carefully.

 

For more articles like this, subscribe to our newsletter!

Was this article helpful?

Michael Eichenberg is the co-founder and CEO of FreightSnap, allowing the supply chain, logistics, manufacturing, distribution and transportation industries to measure, weigh, photograph and ID pallets and parcels in just seconds. Learn more and share your ideas on Facebook and LinkedIn.

Subscribe to our Blog

Stay up to date with our latest news, receive exclusive deals, and more.

2023 Newsletter Subscription Contact Form

Subscribe to Our Blog

Stay up to date with our latest news, receive exclusive deals, and more.

A tape measure and a clipboard cost a freight operation more than most CFOs will ever realize. When Johnson Controls’ Air Distribution group came to us, they weren’t chasing a shiny gadget. They were bleeding money — reclassifications from density mismatches, a steady drip of lost and damaged freight, and...

Ever since volumetric freight dimensioning became the standard form of measurement for the transportation and shipping industries, companies have been working to streamline the process and take advantage of its benefits. But, like any new process, the transition to dimensional weight measurement has caused a few headaches for companies making...

By now, we’ve all heard about the shift to density based pricing in the LTL industry. With major carriers like FedEx Ground, UPS, Old Dominion Freight Lines, Estes Express Lines, SAIA and others making the shift, it’s only a matter of time before DIM pricing becomes the norm. And although...

Let’s talk numbers, because that’s where this gets real. Here’s a real ROI scenario straight from our shippers’ playbook. A shipper moving 220 pallets a month: -> 60% get audited by carriers = 132 pallets -> 30% of those get reclassed = 40 pallets -> At a $130 reclass chargeback...

Did you know the FS 5000 is legal-for-trade certified in 64 countries? That’s not a vanity stat. NTEP, OIML, and Measurement Canada certification means your dimensions hold up as proof – the kind that ends billing disputes instead of starting them. Here’s what that certification buys you in the real...

Quick question for the warehouse crowd: how much does a single reclass actually cost you? Because here’s what the numbers say. Carriers now audit 60-85% of freight. Roughly 28-35% of that gets re-billed. And the average increase lands between $120 and $150 per shipment. Multiply that across a busy dock...

“It’s not just a dimensioner, it’s a solution.” That line does a lot of heavy lifting, so let me unpack it. When you bring in a FreightSnap dimensioner, you’re not just measuring boxes. You’re getting a system that: – Protects you from re-bills and quote adjustments with certified dimensions –...

Subscribe to our Blog

Stay up to date with our latest news, receive exclusive deals, and more.

“It’s not just a dimensioner, it’s a solution.” That line does a lot of heavy lifting, so let me unpack it. When you bring in a FreightSnap dimensioner, you’re not just measuring boxes. You’re getting a system that: – Protects you from re-bills and quote adjustments with certified dimensions –...

The Importance of Dimensioning Systems In the world of shipping, unexpected costs can quickly spiral out of control, putting a significant dent in your profits. One common source of these unforeseen charges is freight reclassification. But what if there was a way to drastically reduce these costs and improve your...

Automated cubing and dimensioning equipment is emerging as a necessary capital investment for companies across the supply chain, and as such, professionals from various backgrounds – operations, IT, management and accounting – are beginning their first rounds of research into the available products, and the companies that produce them. However,...

Let’s Talk About Drop Shipping In traditional ecommerce businesses, the order fulfillment process involves companies receiving customer orders and shipping the products from inventory they have in stock. This includes picking, packaging, and sending out the order to the customer. Obviously, this method of supply chain management requires significant overhead...

Did you know the FS 5000 is legal-for-trade certified in 64 countries? That’s not a vanity stat. NTEP, OIML, and Measurement Canada certification means your dimensions hold up as proof – the kind that ends billing disputes instead of starting them. Here’s what that certification buys you in the real...

Quick question for the warehouse crowd: how much does a single reclass actually cost you? Because here’s what the numbers say. Carriers now audit 60-85% of freight. Roughly 28-35% of that gets re-billed. And the average increase lands between $120 and $150 per shipment. Multiply that across a busy dock...

“It’s not just a dimensioner, it’s a solution.” That line does a lot of heavy lifting, so let me unpack it. When you bring in a FreightSnap dimensioner, you’re not just measuring boxes. You’re getting a system that: – Protects you from re-bills and quote adjustments with certified dimensions –...

Product Sheet - FS Parcel Dimensioner

2023 DimReimag LP - FSParcel PS Dwnld

Product Sheet - FS 5000 Dimensioner

2023 DimReimag LP - FS500 PS Dwnld

Request a Quote!

2023 DimReimag LP Pricing Request Form